We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
We Die Cut Foam Washers to any internal (ID) & outside (OD) diameter required in different thickness's & grades of foam
We die cut the 3M VHB Double Sided Tape range to your specified Gasket design
Contact Us for all your foam & rubber custom size  gasket requirements
We Die Cut Double Sided high Bond Tapes in a range of different thickness's to your specific gasket / flange designs
Contact Us for all your Rubber Flange & Gasket custom size (die cut) requirements. We supply Die Cut gaskets Australia Wide
3M VHB - Very High Bond Double Sided Tape Made into a Gasket
Contact Us for all YOUR Custom Size Foam Gasket Requirements. We supply Foam & Rubber Die Cut Gaskets throughout Australia
We die cut all shapes & sizes of gaskets to suit your project's requirements & supply throughout Australia
We Die Cut Gaskets to fit window profiles & supply throughout Australia
We supply die cut rubber gaskets Australia Wide. We can also hold stock of your made to order gaskets
Custom Made To Order Gaskets
Custom Made To Any Size Gaskets
Die Cut Foam Tape gaskets with holes
Gaskets made to fit the exact shape of your product
VHB Foam Gasket
We die cut gaskets in all types of foam
adhesive backed foam washers
An example here of a foam gasket created to make a waterproof seal on "Bluetooth Sensors"
UV Resistant - EPDM foam Gaskets are produced here in Australia to meet your design requirements
We Die Cut Gaskets in all grades of foam
We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
thin washer rings can be adhesive backed
We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
We supply custom made gaskets with, or without adhesive
Contact the experts for all YOUR custom Rubber Gasket - Made To Order products. We ship Australia Wide
Made To Order Gaskets are used in numerous applications as shown here !
We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
We Die Cut Foam Washers to any internal (ID) & outside (OD) diameter required in different thickness's & grades of foam
We die cut the 3M VHB Double Sided Tape range to your specified Gasket design
Contact Us for all your foam & rubber custom size  gasket requirements
We Die Cut Double Sided high Bond Tapes in a range of different thickness's to your specific gasket / flange designs
Contact Us for all your Rubber Flange & Gasket custom size (die cut) requirements. We supply Die Cut gaskets Australia Wide
3M VHB - Very High Bond Double Sided Tape Made into a Gasket
Contact Us for all YOUR Custom Size Foam Gasket Requirements. We supply Foam & Rubber Die Cut Gaskets throughout Australia
We die cut all shapes & sizes of gaskets to suit your project's requirements & supply throughout Australia
We Die Cut Gaskets to fit window profiles & supply throughout Australia
We supply die cut rubber gaskets Australia Wide. We can also hold stock of your made to order gaskets
Custom Made To Order Gaskets
Custom Made To Any Size Gaskets
Die Cut Foam Tape gaskets with holes
Gaskets made to fit the exact shape of your product
VHB Foam Gasket
We die cut gaskets in all types of foam
adhesive backed foam washers
An example here of a foam gasket created to make a waterproof seal on "Bluetooth Sensors"
UV Resistant - EPDM foam Gaskets are produced here in Australia to meet your design requirements
We Die Cut Gaskets in all grades of foam
We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
thin washer rings can be adhesive backed
We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
We supply Die Cut Foam Gaskets in all shapes & sizes Australia Wide
We supply custom made gaskets with, or without adhesive
Contact the experts for all YOUR custom Rubber Gasket - Made To Order products. We ship Australia Wide
Made To Order Gaskets are used in numerous applications as shown here !

Die Cut - Custom Size Foam Gaskets

We Supply Die Cut Foam & Rubber Gaskets Customised To Your Specific Sizes Australia Wide Our Custom Size (Die Cut) Gaskets are done in a range of different thickness's starting from 0.4mm thick, plus different materials. The majority of Die Cut Foam Gaskets we do are adhesive backed, which helps being able to pre apply - stay in place as you are attaching or connecting your seals, products, etc. We do very thin rubber gaskets - under 1mm in thickness moving up to your thicker custom gasket specifications. If you require samples of gaskets made to your specs, we can do this if you are willing to purchase the die cut knife. All our Gaskets are produced in Australia to your design requirements! Different foams & rubbers used for our flanges & gaskets include: Foams - EPDM, Neoprene, PVC Nitrile, Polyethylene Rubber - Silicone Rubber, Resilient Rubber Single Sided Foam Tapes - E.P.D.M., Neoprene, PVC, Nitrile Double Sided Foam Tapes - E.P.D.M., Neoprene, PVC Nitrile, 3M VHB Tape Range (Acrylic Foam), Acibond https://cdn.shopify.com/s/files/1/0683/0234/0205/files/die_cut_gaskets_-_jan_2025.png?v=1770180389 From a number of different major adhesive tape brands in Australia including: Tesa, we do the full range of Tesa Foam Tapes including - 477 series (PVC Nitrile), 749 series Polyethylene, 600 series Permafoam (PVC), 6110 series Durafoam (EPDM) & the 6111 Durafoam series (Neoprene) 3M Industrial Tapes, including - 3M VHB Very High Bond Tapes, 3M Resilient Rubber Rollstock VTack - Full range of VTack Foam Tapes, including; PE, EPDM, PVC Nitrile, & EVA Husky - Full Husky Foam Tape Range including the 100 series - PVC Nitrile Stylus - Full Stylus Foam tape Range PPC - Full PPC (Preciesion Paper Coatings) Foam tape Range Feel free to contact us, there is a good chance we can produce the gasket you need! Contact Us For Personalised Service On All Your Custom Produced Gasket Requirements.
In stock
SKU: Die Cut - Custom Size Foam Gaskets
Description

Applications which our Die Cut - Custom Made Foam Gaskets are used for include (but are not limited to); Steam & Super-Heated Steam, Acids, Strong Chemicals & Alkalines, Food Manufacturing, Pharmaceutical, Potable Water & Corrosion Prevention.

Die Cut Custom Size Gaskets are mechanical seals which fill the space between two or more mating surfaces, generally to prevent leakage from or into joined objects while under compression.

Die Cut Custom Size Flange Gaskets are used to create a static seal between two flange faces under various operating conditions, pressure ratings and temperatures. A gasket fills the microscopic spaces and irregularities of the flange faces to create a seal designed to prevent liquids and gases from passing through.

EPDM Foam Custom Gaskets

Different Types Of Foam & Rubber Gaskets We Die Cut Include:

  • Rubber Gaskets
  • Special Size Gaskets
  • Washers & Rubber Shims
  • Gasket Sets
  • Gaskets to fit profiles and create seals when joined together, eg. Window Profiles
  • Flange Gaskets - to form a tight seal and prevent liquids & gases seeping through
  • Industrial Gaskets
  • Seal Gaskets to any shape
  • Rubber Spacers - to fill gaps and prevent vibrations
  • Bellows & Dust Covers
  • Large diameter and large dimensioned gaskets & washers
  • Washers produced to your required internal (I.D.) & outside (O.D.) diameter requirements

 

We Supply All Types Of Custom Gaskets Made To Your Specifications Australia Wide

 

 

We Supply Die Cut Foam & Rubber Gaskets Customised To Your Specific Sizes Australia Wide 

Our Custom Size (Die Cut) Gaskets are produced in a range of different thicknesses starting from 0.4mm thick, using different materials to suit your application. The majority of Die Cut Foam Gaskets we manufacture are adhesive backed, allowing them to be pre-applied and held in position while attaching or connecting your seals, products and components.

We manufacture very thin rubber gaskets under 1mm thick, through to thicker custom gasket specifications. If you require samples of gaskets made to your specifications, we can produce these if you are willing to purchase the die cut knife.

All Our Gaskets Are Produced In Australia To Your Design Requirements!

Different Foams & Rubbers Used For Our Flanges & Gaskets Include:

  • Foams - EPDM, Neoprene, PVC Nitrile, Polyethylene
  • Rubber - Silicone Rubber, Resilient Rubber
  • Single Sided Foam Tapes - EPDM, Neoprene, PVC, Nitrile
  • Double Sided Foam Tapes - EPDM, Neoprene, PVC Nitrile, 3M VHB Tape Range (Acrylic Foam), Acibond

 

From A Number Of Different Major Adhesive Tape Brands In Australia Including:

  • Tesa - Full range of Tesa Foam Tapes including 477 Series (PVC Nitrile), 749 Series Polyethylene, 600 Series Permafoam (PVC), 6110 Series Durafoam (EPDM) & 6111 Durafoam Series (Neoprene)
  • 3M Industrial Tapes - Including 3M VHB Very High Bond Tapes & 3M Resilient Rubber Rollstock
  • VTack - Full range of VTack Foam Tapes including PE, EPDM, PVC Nitrile & EVA
  • Husky - Full Husky Foam Tape Range including the 100 Series PVC Nitrile
  • Stylus - Full Stylus Foam Tape Range
  • PPC - Full PPC (Precision Paper Coatings) Foam Tape Range
Made To Order Gaskets are used in numerous applications as shown here !

Feel Free To Contact Us, There Is A Good Chance We Can Produce The Gasket You Need!

Contact Us For Personalised Service On All Your Custom Produced Gasket Requirements

Reviews
FAQs

Ordering & Customisation

Q: What file formats or details do I need to supply to get a quote for custom foam gaskets?

A: We prefer a vector drawing or detailed PDF blueprint that includes all dimensions: Inner Diameter (I.D.), Outer Diameter (O.D.), overall thickness, hole placements, and tolerances. If you don't have a technical drawing, let us know the exact dimensions, required material, and application details, and our team can assist.

Q: Can I order physical samples before committing to a full production run?

A: Yes. We can produce physical samples for testing on your actual equipment or application. Because custom sizes require a specific die-cut tooling knife, sample production is subject to the tool/knife creation fee.

Q: Can gaskets be supplied on a roll or with finger-lift liners?

A: Absolutely. We offer versatile presentation options based on your workflow. We can supply your custom die-cut parts as individual loose pieces or conveniently kiss-cut on continuous rolls. We can also add extended or tabbed liners ("finger-lift liners") to make peeling quick and easy, boosting production line efficiency.

Material Selection & Technical Capabilities

Q: How do I know which foam or rubber material is right for my application?

A: Material choice depends on your operating environment:

  • EPDM Foam: Best for outdoor weatherproofing, UV resistance, and ozone exposure.
  • Neoprene Foam: Great all-rounder with resistance to light oils and weather.
  • PVC / Nitrile Foam: Ideal where chemical, petroleum, or heavy oil contact is expected.
  • Polyethylene (PE) / EVA Foam: Lightweight cushioning, shock absorption, and thermal insulation.
  • 3M VHB™ / Acribond Foam: Ultra-high strength structural bonding, ideal for replacing rivets, screws, and mechanical fasteners.
  • Silicone / Rubber Rollstock: Best for extreme temperatures or heavy-duty slimline sealing (0.8mm & 1.6mm).

If you are unsure, provide us with your application details (temperature range, exposure to chemicals/UV, load requirement), and our team will recommend the right substrate.

Q: Can you supply both single-sided and double-sided foam gaskets?

A: Yes. We convert single-sided adhesive foam (ideal for removable seals and weather-stripping) as well as double-sided high-tack foam tapes for permanent structural mounting and sealing.

Q: What brands of foam and adhesive tape do you use?

A: We convert premium materials from leading global adhesive manufacturers, including 3M, Tesa, Stylus, Husky, VTack, and Precision Paper Coatings (PPC).

Shipping & Supply

Q: Are your custom foam gaskets made in Australia?

A: Yes! All converting, precision die-cutting, and slitting are performed locally in Australia. This ensures strict quality control, fast turnarounds, and direct local support.

Q: Where do you deliver?

A: We supply custom die-cut components Australia-wide, serving major metro areas including Sydney, Melbourne, Brisbane, Adelaide, Perth, Hobart, Darwin, and Canberra, as well as all regional centers.